PlaitPilot

PlaitPilot is a portable, automated device designed to reduce the manual preparation time required for braiding by separating bulk hair extensions into uniform, ready-to-use bundles. Professional braiders often spend over two hours on this task, so our team set out to streamline the process and return that time to the creative aspects of braiding.

I was responsible for the development of mechanical subsystems, including the precision conveyor belt with SLA-printed hooks, slip-ring integration for continuous electrical connectivity, and user-centric ergonomic features. Through iterative prototyping, I tested hook-actuator designs using solenoids and micro-servos before converging on a belt-driven solution optimized for durability, portability, and consistent performance.

This resulted in a functional proof-of-concept prototype that dispensed up to five extensions at a time across multiple sizes. This solution reduced preparation time by 1.5 hours, provided greater repeatability than manual methods, and demonstrated the potential of automation in an industry with no existing solutions.